What's the Deal with Mini Shells?

What's the Deal with Mini Shells?

The 10-gauge shotgun has become largely obsolete, with improvements in 12-gauge ammunition, particularly 3” and 3-1/2” shells, playing a significant role in its decline. As 12-gauge ammo evolved, the need for a heavier, harder-recoiling 10-gauge diminished. However, the opposite end of the spectrum—smaller, lighter shells—has seen innovation with the introduction of the Minishell by Aguila in 1998, offering 1-3/4” shotshells designed to deliver lighter payloads without requiring a sub-gauge shotgun.

Aguila's Minishell

Minishells were initially intended for break-action shotguns, but soon, pumps that could cycle them without modifications hit the market. Mossberg’s 590S series tops the list and is available in multiple configurations, even to include a shockwave version. While some believe that reduced recoil is the only advantage of these smaller shells, a deeper look suggests that there’s more to them than meets the eye. Although muzzle energy is lower, a significant portion of this energy still reaches the target, potentially making them effective for both self-defense and hunting.

To explore the potential of these Minishells, I conducted tests with various 1-3/4” shells compared to their full-length counterparts, using a 20” Mossberg 590S. This shotgun was ideal for testing due to its ability to cycle both shell lengths without an adapter, and its interchangeable chokes, with an improved cylinder providing a balanced testing environment. Furthermore, when fed a strict diet of minishells, the gun holds a total of 14 rounds (13+1) while retaining a conventional shotgun footprint.

Frank testing minishells

I began with Aguila’s #7.5 shot, a versatile load suitable for both clays and small game. Despite the Minishell’s lower muzzle energy—about half of the full-length shell’s—their accuracy remained impressive, with barely any reduction in pellets hitting the target. This suggests that Minishells could be a practical choice for faster follow-up shots in the field and for reducing the weight of your shell caddy.

Next, I tested Federal’s #8 Shorty against their Top Gun shell. Despite a slight reduction in velocity due to the shorter barrel of the Mossberg 590S, the Shorty’s muzzle energy was still ¾ that of the standard round, with a similar recoil feel. The pattern density and target hit rate were nearly identical, making the Shorty a viable alternative, especially for high-volume shooting like dove hunting.

Mossberg 590S with Federal Shorties

Moving on to #4 buckshot, I compared Federal’s Shorty and Power-Shok shells. The Shorty, with fewer pellets, produced about half the muzzle energy of the full-length shell, which could be a concern for home defense. However, it still delivered three times the energy of a 9mm Luger, making it a reasonable trade-off for increased capacity and reduced recoil.

For a more direct comparison, I tested Federal’s Force X2 Shorty and 2-3/4” shells, both loaded with split 00 Buckshot. The results were strikingly similar to the #4 buckshot, with near-identical velocities and patterns. The choice between these shells depends on the intended use—whether for home defense or other applications.

Federal's Force X2 Shorties

Finally, I tested slugs, comparing Federal’s Shorty with their Power-Shok line. The recoil difference was the most significant of the day, with the Shorty offering a much softer shooting experience. Despite a reduction in muzzle energy, the Shorty still outperformed many magnum handgun loads, making it a viable option for self-defense and even short-range deer hunting.

Through this testing, I gained a new appreciation for Minishells. They are not just a novelty but have practical applications. Aguila’s #7.5 Minishells are excellent for beginners, while Federal’s #8 Shorties are ideal for high-volume shooting (i.e. dove hunting). For home defense, Federal’s #4 or X2 Shorties offer a safer option with less collateral damage risk. And for hunting, the reduced-length slugs provide a light-recoiling alternative in jurisdictions that require shotguns. As Minishells grow in popularity, they could become an increasingly important option at the gun counter.

About the Author

Frank Melloni

Frank Melloni entered the firearms industry in 2011 after competing in History Channel's Top Shot. Since then, he founded Renaissance Firearms Instruction, a New York-based firearms training company. With a team of over 10 instructors, Frank teaches various disciplines such as defensive shooting, long-range precision, and reloading. He contributes written and visual content to renowned publications like American Rifleman, Guns & Ammo, Ballistic Magazine, and Tactical Life. Additionally, Frank hosts The Athlon Outdoors Reloading Zone video series. In his free time, he competes in USPSA, IDPA, and long-range rifle competitions, as well as enjoys hunting, camping, hiking, and mentoring new shooters.
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